Fabrication Capabilities Clean Room Assembly (class 10,000) Class 100 Laminar Flow Booth
Typical device fabrication Implantable electrode leads (epimysial, intramuscular, recording, stimulating, neural cuff, multi channel, adapters from one type of lead to another, etc.), Active implantable devices (neuromodulation devices, implanted coils, neurostimulators, neuro recording devices, headers, hermetic assemblies, etc), Implant accessories (butterflies, adapters, insulators, caps, seals, etc.), Extra corporeal devices (external control units, external coils, external electronic devices, device controllers, surgical instrumentation, surgical tools, etc.)
Electrode Assembly Coil winding, Resistance spot welding, Laser welding, Silicone molding, Epoxy molding, Urethane molding, Adhesive assembly, Crimping
Molding and Potting Injection molding of thermoplastics, Transfer molding of silicones, Compression molding of some sheet molding compounds, Open Pour potting of epoxies and urethane, Injection potting of epoxies and urethanes, Inert atmosphere processing of potting compounds
Active implant assembly Laser welding, Feedthrough preparation, Helium leak check of hermeticity, Resistance welding, Soldering, Electronic testing, Header component assembly, Header potting, Device encapsulation, Adhesive assembly (silicone, urethane, epoxy, acrylic, etc.), Device coating w/silicone, Electronics installation and testing, Coil fabrication
Metal CNC mill (up to 4 axis), CNC lathe, Sheet metal (light gauge, small, box and pan fabrication), Assembly and welding (light gauge resistance or laser), Heat treating
Electronics Assembly SMT, through hole, mixed technology assembly, processing Box build (assembly of electronics into enclosure), Rework/repair of electronic devices, Electronics testing, Safety testing, Assembly of accessory devices, coils, wires, cables, Prototype to short run capability
Miscellaneous Prototype and short run fabrication, Packaging services, Sterilization coordination of validation, Turnkey or partial fabrication services, Mechanical and electrical testing of finished device, Tensile testing, Flexural testing